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LUBRICANTS / DRY MACHINING – MAXTREME OIL & MAXCLEAN

Dry machining – MaXtreme oil & MaxClean

Near-dry machining is a technology that replaces conventional coolants and pure oil-flood systems in metal cutting. Instead of large quantities of cutting fluid, a controlled stream of compressed air carries a minimal amount of cutting oil as an "aerosol" directly to the cutting surface

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Dry machining – MaXtreme oil & MaxClean at a glance

2 MODELS · OIL & GREASE
MaXtreme oil

MaXtreme oil

Specially developed for dry machining and high-performance machining. Characteristics:

MaxClean

MaxClean

MaxClean is the cleaning agent for all machines and systems that work with MaXtreme oil. Characteristics:

PRINCIPLE

Minimum quantity lubrication & near-dry machining

Near-dry machining is a technology that replaces conventional coolants and pure oil-flood systems in metal cutting. Instead of large quantities of cutting fluid, a controlled stream of compressed air carries a minimal amount of cutting oil as an "aerosol" directly to the cutting surface. This minimum quantity lubrication (MQL) places the lubricant exactly where it acts during cutting — and reduces consumption to a minimum. Chips and parts come off dry, and coolant, disposal and cleaning costs fall. DropsA supports near-dry machining with the MaXtreme oil and MaxClean. It is part of the lubricants range alongside the MQL systems . A metering system combines a small, exactly dosed quantity of cutting oil with compressed air to form a fine aerosol, which is delivered to the tool and the cutting zone — externally or, on suitable tools, through the spindle. Because the aerosol is drawn into the cutting process, only the oil needed is used and the machine stays largely dry. Replaces flood coolant with a minimal, precisely metered oil aerosol Dry chips and parts; cleaner working environment Lower coolant, disposal and cleaning costs Supported by MaXtreme oil and MaxClean End-to-end support from assessment to PLC integration and tooling advice Datasheet: ▸ Near-dry machining / MQL datasheet (PDF)

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Dry machining – MaXtreme oil & MaxClean at a glance

01

MaXtreme oil

Specially developed for dry machining and high-performance machining. Characteristics:

02

MaxClean

MaxClean is the cleaning agent for all machines and systems that work with MaXtreme oil. Characteristics:

FAQ

Frequently asked questions about near-dry machining

What is near-dry machining?
It is a technology that replaces conventional coolants and oil-flood systems by carrying a minimal amount of cutting oil as an aerosol in a stream of compressed air directly to the cutting surface.
What are the benefits over flood coolant?
Chips and parts come off dry, the working environment is cleaner, and the cost of coolant, disposal and cleaning falls — while the lubricant is placed exactly where it acts.
Which operations is it suitable for?
Drilling, milling, turning, deep-hole drilling and cut-off milling, wherever MQL can replace flood coolant.
Which products deliver it?
The MaXtreme cutting oil and MaxClean, together with tool-side systems such as MaXtreme, H1 and VIP4Tools.
How does DropsA support the switch?
End to end: assessment of the machine, process and cooling system; product selection; the conversion; connection to the program control; and tooling advice.