Reduce running costs and increase profitability!
With automatic Lubrication systems from DropsA Avoid unnecessary repairs, save energy and reduce the use of materials – for sustainable success in the metal industry.
In metalworking and machine building, availability and component life decide profitability. Manual or irregular lubrication leads to friction losses, premature wear and unplanned downtime — all cost drivers that automatic central lubrication significantly reduces. The investment pays back above all through fewer repairs, longer maintenance intervals, lower energy and lubricant consumption and higher machine availability. The biggest savings are usually not in the lubricant itself but in avoiding the consequences of poor lubrication.
A large part of avoidable cost arises not in the lubricant but in the follow-on costs of inadequate lubrication: bearing damage, tool and component wear, rework, energy for increased friction, and the lost production during an unplanned stop. A demand-based, documented dose addresses exactly these — delivering the right amount to each point, every cycle, so wear and failures are designed out.
A cost-saving layout uses a progressive distributor to meter precisely (no over- or under-lubrication), fed by an electric or barrel pump; a MAGNOM® filter protects bearings and metering elements from abrasive wear; and cycle sensors with a control unit catch a fault before it becomes a breakdown. Together they convert unplanned, expensive stops into planned, cheap maintenance.
The economic case rests on keeping the system healthy at low effort. Routine care — refilling, checking signals, cleaning filters — is minimal, while the documented cycles turn maintenance from reactive into predictive. Longer intervals, fewer repairs and less wasted lubricant and energy compound over the life of the machine, which is where the return on the investment is realised.
The return on an automatic system comes from several lines at once. Bearing and component life lengthens because each point receives the right amount continuously, so fewer parts are replaced and fewer machines are stripped down. Maintenance intervals stretch, freeing labour for productive work instead of manual greasing rounds. Energy falls as friction drops, and lubricant consumption falls as exact dosing replaces generous greasing. Above all, unplanned downtime — the most expensive cost of all — is converted into planned, short maintenance because the monitoring flags a developing fault before it stops the line. Across a fleet of machines these effects compound year on year, which is why the payback period for automatic lubrication is usually measured in months, not years.
Through fewer repairs, longer maintenance intervals, lower energy and lubricant consumption and higher machine availability — mainly by avoiding the consequences of poor lubrication.
Mostly from follow-on costs: bearing damage, tool and component wear, rework, energy for higher friction, and lost production during unplanned stops.
A progressive distributor delivers the right amount to each point — avoiding wear from under-lubrication and waste from over-lubrication.
Cycle sensors and a control unit catch a fault before it becomes a breakdown, converting an expensive unplanned stop into cheap planned maintenance.
Over the life of the machine, as longer intervals, fewer repairs and less wasted lubricant and energy compound.