Case Study: 12% less downtime in packaging

Anonymized practice: A multi-lane packaging line had regular micro-stops due to manual lubrication and uneven quantity distribution. After converting to one Central lubrication system With monitoring, downtimes decreased measurably.

Initial situation

• Inconsistent lubrication, high cleaning effort
• Missing feedback (no sensors)
• Lubricant consumption above plan

Solution

• Progressive distributor with stroke sensor & pressure monitoring
• Interval control (process-dependent) and trends in the HMI
• Change the medium to the appropriate oil/grease for each zone

Results (6 months)

• −12 % downtime
• −18 % Lubricant consumption
• +9 % OEE on the line

Lessons learned

• Clean data (pressure/stroke/flow) drastically shortens troubleshooting
• Medium choice and intervals are levers for consumption and cleanliness
• Regular trend reviews prevent creeping deviations

Similar goals Request a short consultation è Components: Distributor, Control & monitoring